Views: 12 Author: Site Editor Publish Time: 2026-08-02 Origin: Site
Circular aluminum trusses have become increasingly popular in modern event structures because they provide unique visual effects and flexible lighting possibilities.
They are widely used in:
Concert stages
Wedding events
Exhibition displays
Corporate events
Television productions
Nightclubs
Architectural installations
Compared with traditional straight truss systems, circular trusses can create:
360-degree lighting coverage
A central visual focus
Balanced stage aesthetics
Flexible fixture arrangements
However, many customers have a common misunderstanding:
"Can a standard straight truss simply be connected or bent into a circle?"
The answer is no—not for a professional event structure.
A circular aluminum truss is not customized simply because it has a curved shape.
The real reason for customization is that every event has different requirements, including:
Stage design requirements
Lighting layout requirements
Load-bearing requirements
Installation environment
Safety considerations
Therefore, professional circular aluminum trusses are created through a complete process:
Customer Requirements → Engineering Design → Structural Solution → Custom Fabrication → Safe Event Application
Before understanding the manufacturing process, it is recommended to first understand the design principles discussed in How to Design a Circular Lighting Truss Structure for Events.
A professional custom truss project does not begin in the factory workshop.
It begins with communication between the customer and the manufacturer.
Before production, the manufacturer needs to understand:
What type of event will use the structure?
What equipment will be installed?
What visual effect is required?
Where will the structure be installed?
How will the structure be supported?
A circular truss designed for a wedding decoration is completely different from a circular lighting ring supporting professional moving lights.
Therefore, the first step of customization is not deciding how to manufacture the product.
It is understanding:
What problem does the structure need to solve?
Different event applications create different structural requirements.
For decorative applications, the main requirements may include:
Visual appearance
Lightweight structure
Easy installation
Cost efficiency
Examples:
Wedding rings
Exhibition decorations
Brand displays
For professional lighting applications, the structure must consider:
Moving head lights
Beam lights
Wash lights
LED fixtures
Cable management
The design must ensure that the truss can safely support the required equipment while maintaining the desired visual effect.
More information about lighting structures can be found in Lighting Truss Systems.
For suspended structures, additional factors must be considered:
Suspension points
Motor lifting system
Load distribution
Rigging method
A suspended circular truss is not only a lighting structure but also a temporary load-bearing system.
A circular truss may look identical from the outside, but its internal design can be completely different depending on the required load.
For example:
A 6m diameter circular truss used for decoration may only support lightweight elements.
However, the same diameter structure used for professional stage lighting may need to support:
Multiple moving heads
Heavy fixtures
Cable weight
Additional accessories
The structural design must consider:
Truss size
Tube thickness
Aluminum specification
Connection method
Suspension method
Load distribution
Therefore:
The same diameter does not mean the same structure.
The manufacturer must understand the actual working condition before selecting the correct truss configuration.
For more information about structural selection, see:
Not every customization is caused by structural requirements.
Many projects require custom fabrication because the stage designer has a specific visual concept.
Examples include:
A specific diameter above the stage
A special lighting arrangement
A unique center opening
A combination of circular and linear structures
Additional support members
The circular truss becomes part of the overall stage design.
For example, a circular lighting ring may require a center support beam because the project needs:
Additional structural stiffness
Special equipment positioning
Better load distribution
A specific visual effect
A practical example is the 6m Diameter Custom Circular Aluminum Lighting Truss Ring with Center Support Beam.
This type of structure demonstrates how a custom truss is developed according to both performance and stage requirements.
After understanding the customer requirements, the manufacturer converts the concept into an engineering solution.
The design process usually includes:
Circular truss design requires careful confirmation of:
Inner diameter
Outer diameter
Overall installation space
This is especially important for indoor venues where available space is limited.
A 6m circular truss does not always occupy only 6m of space.
The final external dimension depends on:
Truss cross-section size
Connection method
Structural configuration
This is why professional manufacturers confirm dimension definitions before production.
The required load determines the truss size.
Common choices may include:
290mm truss
390mm truss
Larger heavy-duty truss systems
A larger truss is not automatically better.
The correct selection balances:
Load requirements
Transportation
Installation efficiency
Project budget
Related comparison:
290mm vs 390mm Truss: Which One Should You Choose for Your Project?
Once the design requirements are confirmed, manufacturing begins.
Unlike straight trusses, circular trusses require special consideration because the geometry is different.
A circular truss requires:
Correct radius
Accurate curved sections
Precise connection positions
Consistent overall geometry
The goal is not only to create a circle visually.
The structure must also maintain:
Connection accuracy
Structural integrity
Installation reliability
A professionally manufactured circular truss should assemble correctly without forcing components into position.
The choice between spigot and bolt connection is not only a structural decision.
It is also an installation strategy.
Spigot systems are widely used for temporary event structures because they provide:
Fast assembly
Efficient installation
Easy alignment
Reduced setup time
They are especially suitable for:
Outdoor events
Touring productions
Rental applications
Temporary structures
Outdoor events often have strict installation schedules, making fast assembly an important advantage.
Bolt connection systems are often suitable for environments where installation space is limited.
Typical applications include:
Indoor venues
Exhibition halls
Studios
Fixed installation areas
Advantages include:
Precise connection
Compact installation requirements
Better suitability for restricted working spaces
Therefore, the selection between spigot and bolt systems depends on:
Installation environment
Assembly frequency
Available working space
Transportation requirements
More information:
Understanding Spigot, Bolt and Plate End Connections in Truss Systems
A typical custom circular truss manufacturing process includes:
The manufacturer confirms:
Application
Dimensions
Loads
Installation method
Accessories
The requirements are converted into:
Structural drawings
Manufacturing drawings
Component specifications
The curved components are produced according to the required geometry.
Accuracy is important because small errors can affect:
Assembly
Connection alignment
Final appearance
Professional welding ensures:
Structural reliability
Consistent quality
Long-term durability
For aluminum structure quality considerations, see:
Welding Quality Guide: Structural Safety, Strength and Inspection for Aluminum Systems
Before shipment, the manufacturer should confirm:
Dimensions
Connection accuracy
Surface quality
Assembly condition
A customer may say:
"I need a 6m circular truss."
However, additional information is required:
Inner diameter or outer diameter?
What equipment will be installed?
Indoor or outdoor?
Ground-supported or suspended?
A visually attractive structure still needs to satisfy:
Load requirements
Stability requirements
Installation requirements
A structure designed for outdoor touring may not be suitable for an indoor venue with limited space.
Different manufacturers may use different:
Materials
Tube thickness
Connection systems
Manufacturing standards
A circular shape alone does not define structural performance.
A custom circular truss project usually begins with a specific requirement rather than an existing product.
For example:
A customer may require:
A circular lighting structure
Specific diameter
Professional lighting support
Stable installation
The manufacturer then evaluates:
Required loads
Structural configuration
Support method
Manufacturing feasibility
The final solution may include additional structural elements, such as a center support beam, to satisfy the project's performance requirements.
The 6m Diameter Custom Circular Aluminum Lighting Truss Ring with Center Support Beam is an example of how a circular truss can be customized according to real event requirements.
Because every event has different requirements for appearance, load capacity, dimensions, and installation conditions. Custom fabrication allows the structure to meet both performance and safety requirements.
Professional circular trusses are usually not made by simply connecting straight sections. The curved geometry requires specific design and fabrication.
Usually:
Diameter requirements
Inner or outer dimension
Application
Lighting equipment load
Installation method
Indoor or outdoor environment
No. Diameter is only one factor. Load requirements, truss size, connection system, and installation conditions are equally important.
Neither is universally better. Spigot systems are often preferred for fast outdoor event installation, while bolt systems can be more suitable for indoor environments with limited installation space.
Yes, if the structure is properly designed according to the equipment load and installation requirements.
For further information about circular truss design and aluminum truss systems:
How to Design a Circular Lighting Truss Structure for Events
6m Diameter Custom Circular Aluminum Lighting Truss Ring with Center Support Beam
Circular aluminum truss customization is not simply a manufacturing process.
It is an engineering process that starts with understanding the customer's event requirements.
A professional manufacturer does not begin by asking:
"How do we make a circular truss?"
The first question should be:
"What does this structure need to achieve?"
From stage effects to equipment loads, from installation conditions to safety requirements, every factor influences the final design.
The purpose of custom fabrication is to create a circular truss system that is:
Visually effective
Structurally reliable
Safe to install
Suitable for the intended application
That is why professional circular aluminum trusses require custom fabrication.
DragonStage Aluminum Quick Stage Adjustable Legs are telescopic replacement and configuration legs designed for compatible Quick Stage platforms.
Available in both round and square tube versions, with four adjustable height ranges from 0.2–0.3m up to 1.0–1.5m, these legs allow the same modular stage system to be configured for different finished platform heights. The adjustable foot design also helps accommodate minor floor-level differences and sloping installation surfaces
The DragonStage 11x6x7m Covered Concert Roof Truss System combines an 11m-wide × 6m-deep × 7m-high main stage roof with two 2m side PA speaker wings.
The illustrated configuration features a pitched aluminum roof framework with a blue roof canopy, four main support towers, two independent speaker towers, and a matching modular stage platform with guardrails and dual stair access.
Designed for concerts, festivals, live performances, community events, and temporary outdoor productions requiring a coordinated stage roof and separate speaker-support positions.
The DragonStage 10x5x7m Aluminum Pitched Roof Truss System is a modular concert-stage structure featuring a 10m-wide × 5m-deep × 7m-high main roof frame with 2m side speaker wings on both sides.
The configuration combines a pitched aluminum roof-truss framework, four main support towers, two additional side speaker towers, and a matching modular stage platform as illustrated. It is designed for concerts, festivals, live performances, community events, and temporary stage productions requiring separate side positions for line-array or PA equipment.
The DragonStage 32x24x18m Large Ringlock Scaffold Roof Truss Structure combines a large modular Ringlock support system with a heavy-duty aluminum pitched-roof truss framework.
Designed for stadium-scale ceremonies, festivals, cultural performances and large outdoor event productions, the system integrates extensive scaffold support zones, heavy aluminum roof trusses, custom roof connectors, tensioning components and a large roof canopy.
The drawing identifies a nominal 32m × 24m × 18m configuration, with the overall height shown at approximately 18.21m.
A wide low-profile cable protector ramp designed for temporary event areas where power, audio or signal cables need to cross pedestrian routes.
The ramp measures 1270 × 900 × 60mm (50 × 35.4 × 2.36in) and provides multiple 46 × 46mm (1.81 × 1.81in) 20kg cable channels beneath a hinged yellow cover. Wide sloped side sections create a smoother crossing surface for pedestrians, carts and wheelchair users compared with conventional narrow cable protectors.
A complete professional event sound package combining 16 dual-12-inch passive line array speakers, 10 dual-18-inch subwoofers, 6 stage monitors, dedicated Class-D power amplifiers, dual 4-in/8-out DSP processors, power management, wireless microphones, rigging frames, flight cases, amplifier racks and cabling.
This system is designed for concerts, live performances, festivals, touring productions and other professional event sound applications where the customer needs a coordinated PA package rather than individual speakers.
For other professional audio systems, see Stage Sound.
The DragonStage 15×10×8m Aluminum Curved Roof Truss System is a modular concert-stage roofing structure featuring a curved overhead truss framework, four main support towers, and two additional side-wing towers.
The system uses CS389×389mm and CS289×289mm aluminum spigot truss, sleeve block assemblies, BA05 manual hoists, tower bases, outriggers, and a PVC roof canopy. The side wings extend the configuration for additional event-production arrangements, subject to the final equipment layout and verified loading requirements.
Designed for concerts, music festivals, touring productions, and temporary entertainment stages, this system can be supplied with matching modular stage platforms and accessories.
The DragonStage Custom Five-Point Star Aluminum Truss is a decorative event structure designed for wedding backdrops, stage displays, photo areas, exhibition decoration, and artistic event installations.
Featuring a distinctive pentagram-style star shape, the product is available in 2.5×2.63m, 3×3.15m, and 4×3.8m configurations, with selected 200mm and 300mm truss section options.
The customized star geometry provides an alternative to conventional square, rectangular, or circular event truss structures.
The DragonStage 9x6m Bolt Truss Gantry System is a modular event-support structure featuring two vertical truss towers, a horizontal bolt-connected truss beam, tower-head assemblies, base plates, and diagonal outrigger bracing.
With a nominal horizontal dimension of 9m (29.5ft) and a height of 6m (19.7ft), this open-frame structure is intended for event lighting, stage production, backdrop framing, and temporary gantry applications. Final truss specifications, support arrangements, and equipment loads are confirmed according to the project requirements.
The DragonStage 36x18x12m Large Concert Stage Roof Truss System is a large-format modular event structure featuring a multi-tower truss support system, an elevated overhead truss framework, and a modular stage platform with guardrails and stair access.
With nominal dimensions of 36m wide × 18m deep × 12m high (120ft × 60ft × 40ft), this configuration is intended for large concerts, music festivals, live performances, and temporary entertainment productions requiring an extensive stage area and overhead structural framework.
The DragonStage 6.72x4.89m modular event stage combines a 0.6m-high red stage platform with a 7.7m-wide, 4.4m-high rear box truss gantry. The open-top configuration provides a raised performance area and a separate overhead truss frame for event backdrop and production applications. Suitable for concerts, school performances, ceremonies, and indoor events, with final accessories and rigging requirements confirmed according to the project.
The DragonStage 25x10m Ringlock Grandstand is a large modular spectator-seating system designed for temporary sports events, school competitions, festivals, public performances, and other audience gatherings. Measuring 25m wide × 10m deep, the illustrated configuration features tiered seating, two access aisles, and three-sided guardrails. The specified main height is 2.5m, with an overall height of 3.5m. The modular Ringlock system can be configured according to the required seating layout, access arrangement, and project conditions.
The DragonStage 2.44x1.22m Portable Aluminum Stage Kit is a compact 8x4ft temporary event platform supplied with one access stair. Designed for small outdoor concerts, DJ performances, speeches, ceremonies, promotions, and temporary event use, the modular stage can also be combined with additional compatible 4x8ft units when a larger platform is required.
The DragonStage 3.8x3.4m Aluminum Arch Truss Gateway is a compact curved entrance structure built from 290×290mm spigot truss with 300×500mm base plates. With overall external dimensions of approximately 3800mm wide × 3400mm high, it is designed for wedding entrances, exhibition gateways, red-carpet areas, event decoration, photo zones, and other temporary event displays.
DragonStage 632x210x165mm Black Aluminum U-Frame Top Drop Arm for Moving Head Lighting Suspension
The DragonStage 5.49x1.22m Straight Aluminum Event Stage Ramp provides a direct access route for wedding stages, corporate events, ceremonies, hotel functions, and other temporary platforms. The ramp measures approximately 18ft long × 4ft wide (5.49 × 1.22m) and uses modular 4 × 4ft / 1.22 × 1.22m deck sections with 1m / 3.28ft high guardrails along both sides.
FOSHAN DRAGON STAGE
No.7,Xiaxi Industrial Area,Heshun,Nanhai District,Foshan,528241,Guangdong,China.
+86 136 3132 8997
