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BS400 Standard Round Tube Bolt-Connected Aluminum Truss with Connection Plates

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BS400 Standard Round Tube Bolt-Connected Aluminum Truss with Connection Plates

Drawing Name

BS400 Standard Round Tube Bolt-Connected Aluminum Truss with Connection Plates

Drawing File Reference

Drawing Index

Drawing Index

Configuration

Length

3462

BS400 Square Bolt-Connected Lighting Truss with Connection Plates

3.86m

3692

BS400 Standard Bolt-Connected Truss Section

2.6m

3718

BS400 Standard Bolt-Connected Truss Section

1.93m

4004

BS400 Standard Round Tube Bolt-Connected Truss Section

1.1m

4200

BS400 Bolt-Connected Truss with Additional Plate Structure

3.1m

3462-四方螺丝灯光架400×400×3860mm.jpg

Drawing Information

Item

Details

Drawing Series

BS400 Round Tube Bolt-Connected Aluminum Truss with Connection Plates

Structure Type

Square Aluminum Truss Structural Component

Application

Indoor Lighting Truss / Bar Mechanical Structure / Customized Truss Framework

Cross Section

Width 400mm × Height 400mm

Main Tube

50mm Aluminum Round Tube

Length Range

1.1m - 3.86m

Environment

Mainly Indoor Application (Bars, Entertainment Venues, Lighting Structures)

Material

Aluminum Alloy

Connection System

Bolt Connection with Connection Plates

Drawing Type

2D CAD Drawing

Design Purpose

Structural components for indoor bar lighting systems, mechanical truss structures and customized aluminum frameworks

BS400 Bolt-Connected Aluminum Truss Overview

The BS400 aluminum bolt-connected truss system with connection plates is designed for indoor entertainment structures, especially bar lighting systems, mechanical support structures and customized event frameworks.

The system adopts a 400mm × 400mm square truss profile with 50mm aluminum round tube main chords. Additional aluminum connection plates are integrated into some configurations to provide flexible connection points for customized structures.

The bolt-connected design allows the truss sections to be assembled, dismantled and reused for different applications.

Main Features

Modular Bolt Connection

The BS400 system uses mechanical bolt connections instead of permanent welding joints.

Advantages:

  • Easy installation and dismantling;

  • Suitable for customized structures;

  • Convenient transportation and storage;

  • Reusable for different projects.

Connection Plate Design

Some BS400 configurations include additional aluminum plates.

The connection plates provide:

  • Additional fixing points;

  • Customized structural connections;

  • Improved adaptability for special applications;

  • Easier integration with mechanical equipment or lighting accessories.

3718-螺丝架BS40(1.93m).jpg

Structural Components

Component

Description

Main Chords

50mm aluminum round tubes forming the primary structural frame

Vertical Members

Vertical supports maintaining truss geometry

Diagonal Bracing

Triangular bracing system improving stability

Connection Plates

Aluminum plates for customized structural connections

Bolt Joint System

Mechanical detachable connection system

Available Drawing Configuration

Drawing Index

Length / Configuration

Section Size

Main Tube

Connection Type

3462

Square Lighting Truss with Connection Plates

400mm × 400mm × 3860mm

50mm Aluminum Round Tube

Bolt Connection + Plates

3692

Standard BS400 Truss Section

400mm × 400mm × 2600mm

50mm Aluminum Round Tube

Bolt Connection

3718

Standard BS400 Truss Section

400mm × 400mm × 1930mm

50mm Aluminum Round Tube

Bolt Connection

4004

Standard BS400 Truss Section

400mm × 400mm × 1100mm

50mm Aluminum Round Tube

Bolt Connection

4200

BS400 Truss with Additional Plate Structure

400mm × 400mm × 3100mm

50mm Aluminum Round Tube

Bolt Connection + Plates

Application

Indoor Bar Lighting Structures

The BS400 system is suitable for:

  • Bar lighting frameworks;

  • Entertainment venue decoration structures;

  • DJ booth supporting structures;

  • Customized lighting installations.

Its modular design allows designers to create different shapes and layouts according to venue requirements.

Related products:

Lighting Truss Systems

Mechanical Truss Structures

The BS400 bolt-connected structure can be used for:

  • Equipment support frames;

  • Mechanical installation structures;

  • Customized aluminum frameworks;

  • Special event structures.

Connection plates allow easier attachment of mechanical components.

Customized Event Structures

Typical applications include:

  • Indoor event decoration;

  • Exhibition structures;

  • Commercial display frameworks;

  • Entertainment installations.

Related reference:

Custom Stage Production

4200-BS400(3.1m)螺丝架加面.jpg

Connection System

The BS400 adopts a bolt-connected aluminum truss system with optional connection plates.

Compared with welded fixed structures, this connection method provides:

Flexibility

Different sections can be combined according to project requirements.

Reusability

The structure can be dismantled and reused for different venues.

Customization

Connection plates allow special mounting requirements to be integrated into the design.

Engineering Considerations

Although mainly designed for indoor applications, the final structural performance depends on:

  • Span length;

  • Applied loads;

  • Equipment weight;

  • Connection configuration;

  • Installation method.

For outdoor applications or structures carrying heavy loads, additional engineering verification is required.

Related engineering reference:

Engineering Solution

Related Products

The BS400 bolt-connected aluminum truss can be combined with:

  • Lighting Truss Systems;

  • Bar Lighting Structures;

  • Customized Aluminum Frameworks;

  • Event Structural Components;

  • Mechanical Support Structures.

Related categories:

Connection Material System

Custom Truss Systems

FAQ

1. What is BS400 aluminum truss mainly used for?

BS400 aluminum truss is mainly used for indoor lighting structures, bar mechanical frameworks, entertainment installations and customized aluminum structures.

2. What is the size of BS400 truss?

The BS400 truss has a square cross-section of 400mm × 400mm and uses 50mm aluminum round tube main chords.

3. Does BS400 truss support customized designs?

Yes. The bolt-connected structure and optional connection plates make BS400 suitable for customized structures according to different installation requirements.

4. What is the advantage of bolt-connected truss compared with welded truss?

Bolt-connected truss can be dismantled, transported and reused more easily, making it suitable for temporary structures and customized installations.

5. Can BS400 truss be used outdoors?

BS400 can be used for some outdoor applications, but outdoor structures need additional consideration of wind load, environmental conditions and overall structural design.

Design Notice

The drawings shown represent standard BS400 bolt-connected aluminum truss designs.

Actual applications should be evaluated according to project requirements, loading conditions and installation environment.

The BS400 system provides a flexible structural solution for professional lighting systems, bar installations and customized aluminum truss frameworks.

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