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Custom 400×400mm Aluminum Bolt Truss Lighting Structure (Pillar & Beam Truss System for Events and Stage)

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Custom 400x400mm aluminum bolt truss system with pillar and beam structure for stage lighting and event setups. Designed for high load capacity, modular configuration and stable structural performance in concerts, exhibitions and custom projects.
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  • Dragon Stage

What is a 400×400mm Bolt Truss Lighting Structure?

A 400×400mm bolt truss lighting structure is a heavy-duty modular system composed of vertical pillars and horizontal beams, designed to support lighting equipment, LED screens and stage installations in concerts, exhibitions and large event environments.


Product Overview

This system uses 400×400mm aluminum bolt truss to form a stable pillar-and-beam framework, suitable for projects requiring higher load capacity and structural rigidity.

Unlike standard lighting truss setups, this structure is designed for:

  • large lighting loads

  • custom stage layouts

  • exhibition and architectural installations

Explore related systems:
Lighting Truss System
Roof Truss Systems

Structural Configuration

This system typically includes:

  • Vertical pillars (400×400mm bolt truss)

  • Horizontal beams (400×400mm truss span)

  • Base plates and connection components

  • Optional extensions for larger spans

This creates a rigid frame structure similar to a gantry or portal system.

Explore full category:
Box Truss Systems


floor trussTOWER SYSTEM

Why 400×400mm Truss?

1. Higher Load Capacity

Compared to 290mm truss:

  • stronger bending resistance

  • suitable for heavy lighting rigs and LED screens

Load Analysis for Modular Stage Systems

2. Structural Stability for Large Spans

The larger section improves:

  • deflection control

  • span capability

  • overall system stability

3. Ideal for Custom Engineering Projects

This system is widely used in:

  • custom stage production

  • exhibition structures

  • branded installations

Custom Stage Production

Application Scenarios

Concert & Large Event Lighting Structure

Concert & Event Stage Solution

Exhibition Booth & Brand Display Structure

Exhibition Booth Solutions

Architectural & Temporary Structure

Architecture & Construction Solutions

Custom Event Installations

Custom Case Projects

Engineering Insight 

Structure Type: Frame vs Hanging System

This system works as a self-supporting frame, not just a hanging truss.

That means:

  • load transfers through pillars to ground

  • reduced reliance on roof rigging

  • better stability for outdoor use

Bolt Connection vs Spigot Connection

Bolt truss advantages:

  • higher rigidity

  • better for permanent or semi-permanent structures

  • lower cost

Spigot truss advantages:

  • faster installation

  • preferred for touring systems

Connection & Material System

Material Engineering Matters

Performance depends on aluminum grade:

6061-T6 vs 6082-T6 Aluminum

Using incorrect material data can lead to safety risks:

Using Incorrect Aluminum Data in Structural Design

Installation & Safety Requirements

For large-section truss systems, proper installation is critical:

Installation Methodology Guide
Safety Standards & Engineering Constraints

FAQ 

Is 400×400mm truss necessary?

Only for medium to heavy load systems or larger spans. Smaller events usually use 290mm truss.

Can this system be customized?

Yes, this is a fully customizable structure based on load, span and application.

Is this suitable for outdoor use?

Yes, especially for self-supporting structures where hanging points are not available.

What is the difference from roof truss systems?

Roof truss includes covering systems, while this is primarily a structural support frame.

Related Systems & Products

About Dragon Stage

Dragon Stage: Professional Stage & Truss Manufacturer


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