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BS400 Round Tube Bolt-Connected Aluminum Truss with Curved and Custom Shape Structures

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BS400 Round Tube Bolt-Connected Aluminum Truss with Curved and Custom Shape Structures

Drawing Name

BS400 Round Tube Bolt-Connected Aluminum Truss with Curved and Custom Shape Structures

Drawing File Reference

Drawing Index

Drawing Index

Configuration

Structure Type

3599

BS400 Four-Way Corner Bolt-Connected Truss

Customized Corner Structure

3651-A

BS400 Curved Square Bolt-Connected Truss

Curved Lighting Truss Structure

3651-B

BS400 Custom Shape Bolt-Connected Truss

Special Shape Truss Structure

3748

BS400 Customized Corner Bolt-Connected Truss

Custom Turning Structure

4233

BS400 Customized Curved and Irregular Shape Bolt-Connected Truss

Curved & Special Geometry Structure

Drawing Information

Item

Details

Drawing Series

BS400 Curved and Customized Round Tube Bolt-Connected Aluminum Truss

Structure Type

Curved Aluminum Truss / Custom Shape Truss / Mechanical Lighting Structure

Application

Indoor Curved Lighting Truss, Bar Mechanical Structure, Customized Entertainment Structures

Cross Section

Width 400mm × Height 400mm

Main Tube

50mm Aluminum Round Tube

Length / Shape

Customized length, curved sections and special geometric structures

Environment

Mainly Indoor Applications (Bars, Entertainment Venues, Lighting Installations)

Material

Aluminum Alloy

Connection System

Bolt Connection

Drawing Type

2D CAD Drawing

Design Purpose

Customized curved lighting structures, bar lighting frameworks, mechanical truss components and special-shaped aluminum structures

Related Products

Curved Lighting Truss, Customized Aluminum Truss Structures

3748-BS400螺丝架定制转角.jpg

BS400 Curved & Custom Shape Truss Overview

The BS400 curved and custom shape bolt-connected aluminum truss system is developed for projects requiring special geometry, such as curved lighting structures, entertainment venue installations and customized mechanical frameworks.

Based on the standard 400mm × 400mm square truss profile, the system uses 50mm aluminum round tube main chords combined with bolt-connected joints to achieve flexible structural layouts.

Compared with standard straight truss sections, curved and irregular BS400 structures provide greater design flexibility for:

  • Bar lighting designs;

  • Entertainment venue decoration;

  • Customized stage structures;

  • Special mechanical support frameworks.

Main Features

Customized Curved Design

The BS400 system can be fabricated into:

  • Circular arc structures;

  • Curved lighting rings;

  • Special angle connections;

  • Irregular decorative frameworks.

The curved design allows designers to create unique visual effects while maintaining the modular truss structure.

Bolt Connection System

The bolt-connected structure provides:

  • Easy transportation;

  • Simple installation;

  • Reusable components;

  • Flexible project modification.

This makes it suitable for temporary event structures and customized entertainment applications.

Special Shape Fabrication

Besides standard straight sections, BS400 can be customized into:

  • Four-way corner structures;

  • Curved sections;

  • Multi-angle structures;

  • Special geometric frameworks.

Structural Components

Component

Description

Main Chords

50mm aluminum round tubes forming the main structural frame

Vertical Members

Maintain the square truss geometry

Diagonal Bracing

Improve structural stability

Curved Sections

Customized bending or segmented curved structure

Connection Plates

Provide customized fixing positions

Bolt Joints

Allow detachable structural assembly

3651-弧形四方螺丝架(BS40).jpg

Available Drawing Configuration

Drawing Index

Configuration

Section Size

Main Tube

Connection Type

3599

BS400 Four-Way Corner Truss

400mm × 400mm

50mm Aluminum Round Tube

Bolt Connection

3651-A

BS400 Curved Square Truss

400mm × 400mm

50mm Aluminum Round Tube

Bolt Connection

3651-B

BS400 Custom Shape Truss

400mm × 400mm

50mm Aluminum Round Tube

Bolt Connection

3748

BS400 Customized Turning Corner Truss

400mm × 400mm

50mm Aluminum Round Tube

Bolt Connection

4233

BS400 Curved Special Shape Truss

400mm × 400mm

50mm Aluminum Round Tube

Bolt Connection

Application

Curved Lighting Truss Structures

BS400 curved truss is commonly used for:

  • Curved lighting rings;

  • Bar ceiling lighting structures;

  • Decorative entertainment installations;

  • Customized stage lighting frameworks.

Related product:

Lighting Truss Systems

Bar and Entertainment Structures

The customized BS400 system is suitable for:

  • Nightclub lighting systems;

  • Bar mechanical structures;

  • DJ booth frameworks;

  • Entertainment decoration structures.

The curved and irregular design helps create unique visual effects.

Customized Event Structures

Typical applications include:

  • Exhibition structures;

  • Commercial displays;

  • Indoor event decoration;

  • Special-shaped aluminum frameworks.

Related reference:

Custom Stage Production

Connection System

The BS400 curved truss adopts a mechanical bolt connection system.

Advantages:

Flexible Assembly

Different curved and straight sections can be combined according to project requirements.

Easy Transportation

The structure can be separated into smaller sections for logistics.

Reusable Design

Components can be reused for different customized installations.

Engineering Considerations

The structural performance of curved and special-shaped trusses depends on:

  • Overall geometry;

  • Radius of curvature;

  • Span length;

  • Equipment loading;

  • Installation method;

  • Connection details.

For structures carrying heavy equipment or requiring outdoor installation, additional engineering verification is recommended.

Related:

Engineering Solution

3651-异形螺丝架(BS40).jpg

Related Products

The BS400 curved and custom truss system can be combined with:

  • Curved Lighting Truss;

  • Circular Truss Structures;

  • Customized Aluminum Truss;

  • Bar Lighting Systems;

  • Entertainment Structural Components.

Related categories:

Connection Material System

Custom Truss Systems

FAQ

1. What is BS400 curved truss used for?

BS400 curved truss is mainly used for customized lighting structures, bar installations, entertainment venues and special-shaped aluminum frameworks.

2. Can BS400 truss be manufactured into curved shapes?

Yes. BS400 can be customized into curved sections, corner structures and irregular shapes according to project design requirements.

3. What is the size of BS400 curved truss?

The standard BS400 profile is 400mm × 400mm, using 50mm aluminum round tube main chords.

4. What connection system does BS400 curved truss use?

BS400 curved truss uses a bolt-connected system, allowing easy assembly, dismantling and transportation.

5. Can BS400 custom truss be used outdoors?

Some BS400 custom structures can be used outdoors, but outdoor applications require consideration of environmental loads, wind conditions and engineering requirements.

Design Notice

The drawings represent standard BS400 curved and customized aluminum truss concepts.

Actual production dimensions, connection details and structural requirements should be confirmed according to each project application.

BS400 provides a flexible solution for professional lighting designers, entertainment venues and customized aluminum structural applications.

Main Products

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